Expert Tips for Stacking IBC Totes: Do This Avoid That

Expert Tips for Stacking IBC Totes: Do This Avoid That
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Expert Tips for Stacking IBC Totes: Do This Avoid That

Stackable IBC totes is an all-too-familiar name in the liquid storage sector. But how high should you stack the totes? Let's find that out, and other smart IBC stacking tips.

IBC Totes Stacking Rules: Do’s and Don’ts?

Forecasted estimates indicate an 8.7% CAGR in the global water storage systems market, reaching USD 25.1 billion by 2027. The North American and Asian-Pacific growth rate is projected to be higher than the 8.7% average, underscoring the importance of smarter water storage solutions. Intermediate Bulk Containers (IBC) totes are quickly becoming a top contender for liquid storage in applications ranging from commercial to industrial, and municipal, not to forget residential use.

Larger than drums and smaller than intermodal shipping containers, IBC totes are the ideal liquid storage containers for transporting and storing hazardous and non-hazardous liquids. As a rule of thumb and for safety, only store Packaging Grade II and Packaging Grade III materials in stackable plastic IBC totes.

But what do manufacturers say when it comes to stacking IBC totes?

Can You Stack IBC Totes?

The simple answer is yes. Thus the “stackable” adjective.

Assuming a packing efficiency of 80%, a 1600 sq. ft warehouse can comfortably store up to 96 vertical above-ground containers with a standard base dimension of 13.3 sq. ft. The same floor space can contain as many as 380 stackable IBC totes of the same measurement. See why IBC totes are gaining popularity in commercial setups?

Other reasons you may consider stackable IBC totes include:

stacking 275 gallon HDPE stackable IBC totes in industrial chemical storagestacking 275 gallon HDPE stackable IBC totes in industrial chemical storage
  1. Cost-Effective: IBC totes are relatively affordable compared to other storage options, making them a cost-effective choice for businesses looking to maximize their storage capabilities.
  2. Space-Saving: Stacking IBC totes allows you to make the most of your available storage space, helping to optimize your warehouse or facility layout.
  3. Durability: IBC totes are designed to withstand the rigors of industrial use, ensuring that your liquids and materials are stored safely and securely.
  4. Versatility: IBC totes can be used in diverse applications, from storing water and chemicals to transporting goods. Their versatility makes them a popular choice for many industries.
  5. Compliance: All manufacturers we partner with meet local, regional, and international specifications and regulations for chemical and food-grade use.

How High Should You Stack Stackable IBC Totes?

Stacking may not be a problem with IBC totes. How high to stack could be the real deal. Plastic Mart's IBC totes come with a manufacturer's label specifying stacking recommendations. Both steel and HDPE totes have unique stacking requirements. Here are some tips to keep in mind on how high to stack IBC totes:

  • Avoid stacking full totes during transit.
  • Stack empty totes on transit following proper restraints.
  • Stack at least 2 IBC totes when weighted with cargo.
  • Smaller-sized totes offer more safety and stability when stacked three or more with cargo.
  • Empty caged IBC totes can stack up to 4 high in a storage-type environment due to weight limits. This includes 275 and 330-gallon IBC totes.
  • Weight distribution matters – heavier totes should be at the bottom.

Top Picks for Durable Stackable IBC Totes

At Plastic Mart, we have partnered with Affirm's payment platform, allowing clients to buy on credit depending on their purchasing power.

120 Gallon HDPE Stackable IBC Tote Tank120 Gallon HDPE Stackable IBC Tote Tank

120 Gallon HDPE Stackable IBC Tote Tank
120-gallon heavy-duty square stackable plastic tote with UN DOT certifications. This heavy-duty square tank features a sleek design, a 3" Buttress Bolt (for base installation), and an SII vacuum-only vent - Viton (brown).

275 Gallon Plastic Stackable IBC Tote Tank in White275 Gallon Plastic Stackable IBC Tote Tank in White

275 Gallon HDPE Stackable IBC Tote Tank “Required quantity 60”
This 48-inch-long 275-gallon plastic tank is sturdy and extremely durable capable of storing 1.9 specific gravity fluids. Its square stackable orientation makes it ideal for compact storage.

330 Gallon HDPE Stackable IBC Tote Tank330 Gallon HDPE Stackable IBC Tote Tank

330 Gallon HDPE Stackable IBC Tote Tank
This A-1 Roto Mold brand features a 5" lid size and a 2" QD outlet. It weighs 155 lbs and is ideal for 1.7 specific gravity fluids.

330 Gallon HDPE Stackable IBC Tote Tank330 Gallon HDPE Stackable IBC Tote Tank

330 Gallon HDPE Stackable IBC Tote Tank
52" long, wide, and high, this Snyder Industry stackable IBC tote is perfect for transportation and storage within limited spaces. Plus, enjoy a 3-year warranty.

550 Gallon Plastic Stackable IBC Tote Tank Megatainer System without Inserts550 Gallon Plastic Stackable IBC Tote Tank Megatainer System without Inserts

550 Gallon MegaTainer System without Inserts
Lightweight and versatile, yet ideal for bulk chemical storage with minimal shipping and handling costs. This 550-gallon stackable tote is equivalent to ten 55-gallon drums.

Other Key Considerations When Stacking IBC Totes – Safety First

While stacking IBC totes offers significant benefits, there are several factors you need to consider before doing so. Some of the key considerations include:

Avoid OverloadingAvoid Overloading

Weight Capacity
One of the most important considerations when stacking IBC totes is the containers' weight capacity. Each IBC tote is designed to hold a specific amount of weight, and exceeding this capacity can damage the containers and create potential safety hazards. If not specified on the tote, refer to UN/DOT weight ratings for specific stacking instructions.

CompatibilityCompatibility

Compatibility
Not all IBC totes are designed to be stacked. Check the manufacturer's guidelines to ensure that the containers you are using are suitable for stacking.

StabilityStability

Stability
Stacking IBC totes requires careful consideration of their stability. Ensuring the totes are stacked securely and evenly can help prevent accidents and spills. The floor should be flat and cleared of debris.

AccessibilityAccessibility

Accessibility
When stacking IBC totes, it's important to consider how easy it will be to access the containers when needed. Stacking the totes too high or in a way that blocks access can create operational challenges.

Stacking EquipmentStacking Equipment

Stacking Equipment
Use effective equipment for proper handling and to prevent damage. Equipment such as pallet jacks and forklifts are ideal for handling stackable totes.

Do’s When Stacking IBC Totes

Now that we've outlined some of the benefits and considerations of stacking IBC totes, we can now enhance our initial question, how do we properly and safely stack IBC totes? Understanding this is paramount to addressing the safety and efficiency of IBC totes.

Here are some tips for stacking IBC totes effectively:

Use a Suitable PalletUse a Suitable Pallet

Use a Suitable Pallet
When stacking IBC totes, a sturdy and compatible pallet is essential to support the containers' weight. Ensure that the pallet is the correct size and can accommodate the dimensions of the totes. We recommend using steel pallet mounts.

Stack Totes EvenlyStack Totes Evenly

Stack Totes Evenly
When stacking IBC totes, stack them evenly and securely to prevent any shifting or toppling. Staggering the totes can help distribute the weight more evenly and improve stability. Don't stack full totes in transit.

Secure the TotesSecure the Totes

Secure the Totes
To prevent the totes from slipping or falling, consider using straps, bands, or other securement methods to keep the containers in place. This will help reduce the risk of accidents and spills.

Follow Manufacturer GuidelinesFollow Manufacturer Guidelines

Follow Manufacturer Guidelines
Always follow the manufacturer's guidelines and recommendations when stacking IBC totes. Some containers may not be suitable for stacking, so checking the specifications before proceeding is crucial.

Safety First: Extra IBC Stacking Pro Tips for Safety

In addition to following the tips mentioned above, keep these three safety precautions in mind when stacking IBC totes:

  1. Avoid Overloading: Never exceed the weight capacity of the IBC totes or stack them too high. Overloading the containers can cause damage and create safety hazards.
  2. Inspect Regularly: Periodically inspect the stacked IBC totes for any signs of damage, wear, or instability. Replace or repair any damaged containers to maintain safety.
  3. Train Employees: Provide proper training on stacking IBC totes safely and securely. Ensure all staff members know the right procedures and safety precautions.

Plastic Mart – the Home of Reliable IBC Totes

When searching for high-quality liquid storage solutions for industrial and commercial use, you want more than a partner. You need someone with a depth of experience in the water storage solutions space. A partner who will provide exceptional services and uncompromising quality. Welcome to Plastic Mart – the home of quality liquid storage solutions.

As the nation's largest supplier of above-ground and underground plastic tanks, we offer vast storage options to meet your unique needs. Our portfolio includes water tanks, chemical tanks, and custom plastic tanks for different industries and applications.

Browse our selection of storage tanks and containers and find the perfect solution for your business. With competitive prices, expert guidance, and a wide variety of options to choose from, we are your one-stop shop for all your storage tank needs. Contact us today.

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